3D printed custom orthotic insole
3D
Printed Precision

The Future of Orthotic Therapy

Custom foot orthotics have long been the gold standard for addressing biomechanical abnormalities and treating lower limb conditions. Now, advances in 3D scanning and printing technology have revolutionised how orthotics are designed and manufactured.

At Orthotic FX, we use high-resolution 3D optical scanning to capture your foot shape with sub-millimetre accuracy. This digital data is then processed using advanced CAD software to design orthotics precisely tailored to your biomechanical needs.

Your orthotics are manufactured using selective laser sintering (SLS) 3D printing technology, producing devices that are lighter, more durable, and more accurate than those made using traditional methods.

Why 3D Printed Orthotics?

Our 3D printing technology offers significant advantages over traditional orthotic manufacturing methods.

3D foot scanning technology at Orthotic FX

Superior Accuracy

3D scanning captures foot shape with sub-millimetre precision, far exceeding traditional foam box or plaster casting methods.

Lightweight & Slim

SLS printing creates orthotics that are thinner and lighter while maintaining strength, fitting better in shoes.

Digital Design

CAD software allows precise customisation of every aspect of your orthotic, from shell shape to posting angles.

Consistent Quality

Digital manufacturing ensures each orthotic is produced to exact specifications, with reproducible results.

From Assessment to Fitting

Our systematic process ensures your orthotics are precisely designed and manufactured to address your individual needs.

1

Assessment

Comprehensive biomechanical evaluation to understand your condition and determine whether orthotics are appropriate.

2

3D Scanning

High-resolution optical scanning captures your foot shape in the optimal position for orthotic prescription.

3

Design & Print

Your scan data is processed and your orthotics are 3D printed using selective laser sintering technology.

4

Fitting

Personal fitting appointment to ensure comfort, function, and integration with your footwear.

Tailored to Your Needs

We design orthotics for a wide range of footwear and activity requirements.

Sports Orthotics

Designed for athletic footwear and sporting activities. Optimised for performance, durability, and compatibility with running shoes, football boots, and other sports footwear.

Everyday Orthotics

Full-length orthotics for daily wear in work shoes, casual footwear, and school shoes. Designed for all-day comfort and support.

Slim-Fit Orthotics

Ultra-thin orthotics for dress shoes, fashion footwear, and lower-volume shoes where space is limited but support is still needed.

Conditions Treated with Orthotics

Custom orthotics can be an effective component of treatment for a wide range of conditions affecting the feet and lower limbs. By addressing biomechanical abnormalities, orthotics help reduce abnormal stress on tissues and promote optimal function.

Plantar Fasciitis
Achilles Tendinopathy
Shin Splints
Runner's Knee
Flat Feet
High Arches
Metatarsalgia
Morton's Neuroma
Foot assessment and orthotic fitting at Orthotic FX

Experience the Difference

Book your assessment and discover how precision 3D orthotics can help you move better and feel better.